We Are Factory
Tube in Tube Sterilizer Manufacturer
As a leading Tube in Tube Sterilizer manufacturer, we specialize in producing high-quality equipment for efficient and reliable sterilization processes. Our advanced technology ensures thorough and uniform heat distribution, maintaining product quality while eliminating harmful microorganisms. With strict adherence to industry standards, our Tube in Tube Sterilizers are designed for versatility and ease of use, making them ideal for a wide range of applications in the food and beverage industry. Count on us for innovative solutions that prioritize safety, efficiency, and product integrity.
Flexible Delivery time
We offer flexible delivery times for Tube in Tube Sterilizers, ensuring that our equipment is delivered to you according to your project timeline and requirements.
Safe and Reliable
Our Tube in Tube Sterilizers are designed to be safe and reliable, adhering to stringent quality standards to ensure secure operation and consistent performance in sterilization processes.
Economical and Durable
Economical and durable, the Tube in Tube Sterilizer is crafted with cost-efficiency in mind, ensuring longevity and reliability while maintaining effective sterilization capabilities.
Brief Introduction of
Tube in Tube Sterilizer
The Tube in Tube Sterilizer is an advanced equipment used for the effective sterilization of various liquid products in industries such as food and beverage. Its innovative design features a double-tube structure, allowing products to be heated evenly and efficiently. This sterilization process ensures the elimination of harmful microorganisms while preserving the quality and taste of the products. With its versatile applications and precision engineering, the Tube in Tube Sterilizer stands as a key solution for industries seeking reliable and high-quality sterilization processes.
Know More Your Tube in Tube Sterilizer
Explore the Tube in Tube Sterilizer, a technological breakthrough transforming sterilization processes across industries. This innovative equipment features a dual-tube structure, facilitating even and efficient heating of liquid products. By effectively eliminating harmful microorganisms while preserving taste and quality, it ensures product safety and integrity. The Tube in Tube Sterilizer finds applications in diverse sectors, including food, beverage, and pharmaceuticals.
With advanced engineering, it guarantees reliable and consistent sterilization, offering peace of mind to manufacturers and consumers alike. This sterilizer can be tailored to specific needs, accommodating different product types and production volumes. Its user-friendly design and low maintenance requirements enhance operational efficiency. Embrace the future of sterilization with the Tube in Tube Sterilizer, a pioneering solution delivering uncompromising quality, safety, and efficiency for your products.
Technical Features of Tube in Tube Sterilizer
◆There is superheating water and cooling water channel during the cleaning which can avoid the scaling.
◆Adopting the method of superheating water heating to improve the heat effect.
◆ Automatic PLC system, multi-stage recorder to record important temperatures.
◆Superheating water device
◆Hot water circulation passing centrifugal pump
◆Temperature automatic control system CIP device
◆Caustic soda and acid feeding tank, centrifugal pump is used for the circulation of cleaning liquor. Frequency conversion is to control the cooling temperature of the material.
◆Spriax Scarco steam valve, SIEMENS, and OMRON electrical components, the PLC monitor can indicate every parameter directly to inspect it in time easily and guarantee the stability of running.
Model | Capacity Kg/h | Products outlet temp. ℃ | Power kw | Steam Consumption kg/h | Water Consumption 20℃kg/h | Compressed air consumption kg/h |
GC-SJ-1 | 1000 | 32-45 | 14.1 | 150 | 5000 | 0.1 |
GC-SJ-2 | 2000 | 32-45 | 19.2 | 300 | 10000 | 0.1 |
GC-SJ-3 | 3000 | 32-45 | 33 | 450 | 15000 | 0.3 |
GC-SJ-6 | 6000 | 32-45 | 64.5 | 900 | 42000 | 0.3 |
GC-SJ-8 | 8000 | 32-45 | 80.5 | 1200 | 56000 | 0.4 |
GC-SJ-10 | 10000 | 32-45 | 110 | 1500 | 70000 | 0.5 |
GC-SJ-12 | 12000 | 32-45 | 132 | 1800 | 84000 | 0.5 |
Our Factory
Why Choose Us Be Your Tube in Tube Sterilizer
Solution Provider
Choose us as your Tube in Tube Sterilizer Solution Provider for unmatched expertise in sterilization technology. Our state-of-the-art equipment ensures effective and reliable sterilization, preserving product quality and safety. With a commitment to innovation, our Tube in Tube Sterilizers offer versatile solutions tailored to your specific needs. We prioritize efficiency, ease of use, and customer satisfaction. Count on our experienced team for exceptional support throughout the process, ensuring that your sterilization needs are met with precision and excellence.
- Expertise: Choose us as your Tube in Tube Sterilizer Solution Provider for our deep expertise in sterilization technology. With years of experience, we deliver cutting-edge solutions tailored to your unique requirements.
- Innovative Design: Our Tube in Tube Sterilizers feature advanced double-tube technology, ensuring even and efficient heating for impeccable product sterilization. Benefit from our state-of-the-art equipment that prioritizes quality and safety.
- Industry Versatility: We cater to a range of industries, including food, beverage, and pharmaceuticals. Our sterilizers adapt to various product types, accommodating diverse production needs without compromising efficacy.
- Reliability: Count on our Tube in Tube Sterilizers for consistent and reliable sterilization. Rigorously tested and built to industry standards, our equipment guarantees product integrity and safety.
- Custom Solutions: We offer customizable options to match your sterilization needs precisely. Our solutions are adaptable, allowing you to achieve optimal results for different product specifications and production volumes.
- Exceptional Support: Our dedicated team provides outstanding customer support throughout the process. From consultation to installation and maintenance, we ensure a seamless experience and your complete satisfaction.
- Commitment to Quality: With a focus on quality assurance, we prioritize delivering superior Tube in Tube Sterilizers that exceed industry standards. Choose us for outstanding performance, reliability, and efficiency in sterilization solutions.
Our Certificates
Our Tube in Tube Sterilizers are backed by prestigious certificates, attesting to their adherence to stringent quality and safety standards. Certifications such as ISO and CE validate our commitment to delivering reliable and effective sterilization equipment, ensuring peace of mind and confidence in choosing our products for your industry needs.
Customize Your Own Tube in Tube Sterilizer and Get More Details
How is the Tube in Tube Sterilizer manufactured?
Raw Material Inspection
At the initial manufacturing stage, we rigorously examine raw materials to ensure their compliance with industry standards, guaranteeing the quality and integrity of our products.
Preparation Procedure
Following the inspection of raw materials, we will proceed to meticulously plan the preparation procedure. This stage is crucial in ensuring a systematic and efficient manufacturing process.
Laser Cutting
At this stage, we will engage in laser cutting for both heavy and other materials requiring precise cutting. This step ensures accurate fabrication and efficient manufacturing.
Mechanical Work
Subsequent to tool cutting, we commence the mechanical phase of the process, involving intricate work to assemble and refine the components.
Welding
During this phase, we will skillfully weld the necessary metals and joints, ensuring structural integrity and stability in the final product.
Welding Inspection
We will at this stage inspect all the welded parts to makes sure that they are done correctly.
Polishing
All the materials that need to be polished will now be polished at this stage to give it crispy shiny look.
Assembling
This is where we begin the assembling process of the different parts of the machines.
Packing and loading
At this stage, we would have finished the manufacturing and your machine will be getting ready to be shipped and delivered.
Shipping
This is the last stage of our working process, we will ship your machine at this stage after the production has been completed.
Flowchart of The Tube in Tube Sterilizer
01.
Inquiry
First things first, you need to make enquiry to know how we work
02.
Quotation
We will then give you our quotations and how we work
03.
Factory Inspection
You can come to our factory to see things for yourself. You need to see that we are capable of giving you what you want
04.
Contract
When you are done with the factory inspection process, then we can now go into contract with you to manufacture what you want.
05.
Project team
This is where we will select the team that will be in charge of the project. We will select the best team we have to handle your project.
06.
Design drawing
Our Engineers will at this stage produce a prototype of the machines that we will manufacture for you and if it pleases you, we will continue with the process.
07.
Purchase
At this stage, you will have to make payment for the manufacturing process to begin properly.
08.
Manufacture
This stage is where we begin to manufacture your machines according to the requirements and consensus we have reached.
09.
Goods inspection
After the manufacturing has been completed, you will have to come and make the final inspection before we can make the delivery to your factory.
10.
Delivery
This stage involves delivering the manufactured machines to your own factory for installations.
11.
Installation
Our engineers will then come and install the machines in your factory and ensure that it is working effectively before you can start use.
12.
After-sales service
We will do a follow up after you have started using your machines and if there are any challenges, we will be there to assist you resolve them.
FAQ
A Tube in Tube Sterilizer is an advanced equipment used for efficient sterilization. Unlike traditional methods, it features a dual-tube design that ensures even and consistent heating throughout the product, reducing the risk of uneven sterilization. This design allows for optimal heat transfer, preserving the quality and taste of products. It offers versatility in various industries, including food, beverage, and pharmaceuticals, making it a preferred choice for achieving reliable and effective sterilization results.
Tube in Tube Sterilizers find applications in diverse sectors. In the food industry, they effectively sterilize liquid products, preserving their quality while ensuring safety. In the beverage industry, they maintain the flavor profile of beverages by eliminating microorganisms. The pharmaceutical sector benefits from their capability to sterilize sensitive materials without compromising their integrity. With their versatility, Tube in Tube Sterilizers cater to a wide range of products and industries.
The double-tube design of a Tube in Tube Sterilizer enhances heating efficiency. The inner tube carries the product to be sterilized, while the outer tube contains the heating medium, typically steam. This arrangement ensures uniform heat distribution, preventing temperature fluctuations that can affect product quality. The result is efficient and thorough sterilization, guaranteeing the elimination of harmful microorganisms and maintaining product integrity.
A Tube in Tube Sterilizer is well-suited for sterilizing liquid products such as juices, sauces, dairy products, and pharmaceutical solutions. Its versatile design accommodates a range of product viscosities and composition, making it suitable for a variety of industries where precise and effective sterilization is essential.
Compared to traditional sterilization methods, a Tube in Tube Sterilizer offers several advantages. Its double-tube design ensures uniform and efficient heat distribution, reducing the risk of under- or over-sterilization. This design also preserves product quality by maintaining consistent temperatures. Additionally, the compact design and advanced technology contribute to shorter sterilization cycles, energy savings, and reduced overall costs.
The sterilization process in a Tube in Tube Sterilizer involves subjecting the product to high temperatures for a specific period, effectively eliminating harmful microorganisms. The even heat distribution within the dual-tube structure ensures that the entire product volume reaches the required temperature, guaranteeing reliable and thorough sterilization. This process is crucial for ensuring the safety and longevity of products in various industries.
Tube in Tube Sterilizers incorporate safety features to ensure reliable operation. Pressure relief valves and temperature sensors are commonly integrated to prevent overpressure and overheating. These features enhance the safety of the equipment, protecting both operators and the sterilization process. Additionally, advanced control systems allow for precise monitoring and adjustment of parameters, further enhancing the reliability of the sterilization process.
Tube in Tube Sterilizers are designed to accommodate different production volumes and product types. The modular design allows for scalability, making it possible to adjust the sterilizer’s capacity based on production needs. The equipment can be tailored to handle various product viscosities, sizes, and compositions, ensuring flexibility and efficiency in the sterilization process.
A reliable Tube in Tube Sterilizer should meet industry-specific certifications and standards such as ISO, CE, and ASME. These certifications validate the equipment’s compliance with quality, safety, and performance requirements. Meeting these standards ensures that the sterilizer is designed, manufactured, and tested according to recognized industry guidelines, offering peace of mind to manufacturers and consumers alike.
Tube in Tube Sterilizers have proven successful in numerous industries. In the food and beverage sector, they effectively sterilize juices, sauces, and dairy products, extending shelf life while maintaining product quality. Pharmaceutical applications involve sterilizing sensitive solutions and materials. The cosmetic industry uses them to sterilize creams and lotions. These examples highlight the versatility and efficiency of Tube in Tube Sterilizers in diverse industries, ensuring product safety and quality.
Contact Us to Get Your Solution
Need some more information about our Tube in Tube Sterilizer and how to get yours? Get in touch with us by filling out the form provided below.