We Are Factory
Tomato Processing Machine Manufacturer
As a reputable tomato processing machine manufacturer, we specialize in designing and producing advanced equipment for every stage of tomato processing. Our innovative solutions ensure efficient sorting, washing, pulping, and packaging, meeting the demands of the food industry. With a commitment to quality and reliability, our machines are trusted by tomato processing businesses worldwide.
Flexible Delivery time
We offer flexible delivery times to accommodate your needs and schedule. Our aim is to provide timely delivery without compromising the quality of our products. Your convenience is important to us, and we strive to ensure your tomato processing machine reaches you when you need it.
Customized Design
Benefit from our specialized expertise in creating tailor-made solutions to meet your specific needs. Our customized design approach ensures that the equipment aligns perfectly with your requirements, enhancing efficiency and performance.
On-site Training Service
We provide on-site training services to ensure that your team is well-equipped to operate and maintain the tomato processing machine effectively. Our experts will guide you through the proper usage and maintenance procedures, ensuring optimal performance and longevity.
Brief Introduction of
Tomato Processing Machine
Our tomato processing machines are designed to streamline the tomato processing journey, offering efficiency and quality at every step. From washing and sorting to peeling, chopping, and packaging, our machines cater to the diverse needs of the tomato processing industry.
With advanced technology and precision engineering, our machines ensure consistent output, reduced labor requirements, and minimized waste. Whether you’re producing tomato sauce, paste, or diced tomatoes, our machines deliver superior results with minimal downtime.
Customizable features and sizes allow you to tailor the machine to your specific production needs. With a focus on hygiene and reliability, our tomato processing machines are built to meet the highest industry standards. Trust in our experience and innovation to elevate your tomato processing operations, boosting productivity and enhancing the quality of your products.
Flowchart of The Tomato Processing Machine
01.
Washing
The tomato processing machine performs a thorough cleaning process on the tamato, effectively eliminating any dirt or impurities present on the surface, ensuring their cleanliness.
02.
Sorting
The machine effectively identifies and separates the undesirable, spoiled tomatoes from the ones that are in good condition, ensuring only high-quality produce moves forward.
03.
Lifting
At this point, the tomato is lifted to the subsequent stage of tomato processing for further treatment.
04.
De-stone
During this stage, the machine will effectively de-stone the tomato, eliminating any stones or sand present in them.
05.
Pre-heating
During this stage, the machine will perform preheating of the tomato in preparation for the subsequent processing steps.
06.
Pulping
In this step, the machine will crush the inner fleshy portion of the fruit to extract the pulp.
07.
Concentration
Following the completion of pulping, the subsequent stage involves concentrating the pulp before proceeding to the next step.
08.
Sterilization
At this stage sterilization is essential to achieve optimal hygiene and ensure the safety of the final product for consumption.
09.
Aseptic Filling
This marks the final phase of tomato processing. Here, you have the opportunity to package the finished product according to your specific preferences and requirements.
Know More Your Tomato Processing Machine
Our tomato processing machines are trusted by a wide range of industries, including food processing, beverage production, and more. With their exceptional performance and quality, they contribute to increasing the productivity and profitability of your tomato processing operations. Whether you’re processing tomatoes for retail products or industrial purposes, our machines are designed to meet your needs and exceed your expectations.
- Efficient Processing: Our machines are designed to handle high volumes of tomatoes efficiently, saving time and labor costs.
- Versatile Applications: From tomato paste to sauces and purees, our machines offer versatility for various product types.
- Customizable Designs: Tailor-made solutions that suit your production requirements, ensuring optimal results.
- Cutting-Edge Technology: Incorporating the latest technology to enhance processing accuracy and yield.
- User-Friendly Interface: Intuitive controls for ease of operation, reducing the need for extensive training.
- Hygienic Construction: Stainless steel construction ensures hygiene and easy cleaning, complying with industry standards.
- Optimal Resource Utilization: Minimal waste generation, efficient water and energy consumption for sustainable operations.
- Exceptional Output: Consistent quality output that meets industry demands and customer expectations.
Technical Features of Tomato Processing Machine
Raw Material | Fresh Tomato |
Final Products | Tomato Paste/Tomato Ketchup/Tomato Sauce |
Processing Capacity | 1t/h~40t/h |
Original Brix | 4.5%~5.5% |
Final Brix | 28-30%, 30-32%, 36-38% |
Package Options | 220L Aseptic bag, Can, Glass Jar, Standup Pouch |
No. | Equipment name |
A | Fresh tomato receiving tank/Elevator |
B | Washing machine |
C | Sorting machine |
D | Crusher |
E | Storage tank |
F | Pump |
G | Pre-heater |
H | Pulping machine |
I | Storage tank |
J | Vacuum evaporator |
| |
Tube-in-Tube sterilizer | |
L | Aseptic filler |
M | Can filling machine/pouch packing machine |
N | Tunnel sterilizer |
O | Drying machine |
P | Date printer |
Q | Carton packing machine |
Our Factory
Why Choose Us Be Your Tomato Processing Machine
Solution Provider
When it comes to tomato processing solutions, we stand out as your ideal partner. Our commitment to excellence, combined with cutting-edge technology, ensures that you receive the highest quality tomato processing machines tailored to your specific needs. With a proven track record of delivering efficient and reliable solutions, we prioritize your satisfaction. Our team of experts is dedicated to providing exceptional customer support, from customization to installation and beyond. Choose us as your tomato processing machine solution provider, and experience seamless operations, enhanced productivity, and unmatched quality.
- Tailored Solutions: Our tomato processing machines are designed to fit your unique requirements, ensuring optimal performance and efficiency for your processing needs.
- Advanced Technology: We incorporate the latest technological advancements in our machines, guaranteeing state-of-the-art performance and streamlined processes.
- Reliability: With a proven track record of delivering high-quality machines, we prioritize reliability, reducing downtime and maximizing your productivity.
- Expert Support: Our team of experts provides comprehensive support, from initial consultation to installation and maintenance, ensuring a smooth experience throughout.
- Customization: We offer a range of customization options, allowing you to configure your tomato processing machines to meet specific production demands and quality standards.
- Industry Experience: With years of experience in the tomato processing industry, we understand the challenges you face. Our solutions are tailored to address these challenges, ensuring your success.
Our Certificates
Our commitment to quality and excellence is reflected in our prestigious certificates. These certifications are a testament to our adherence to international standards, assuring you of our dedication to providing top-notch tomato processing machines. Our certificates include ISO 9001:2015 for quality management, CE certification for compliance with European safety standards, and FDA approval for meeting stringent food safety regulations. These certifications underscore our unwavering focus on delivering reliable, safe, and high-performing solutions to meet your tomato processing needs with the utmost confidence.
Customize Your Own Tomato Processing Machine and Get More Details
How is the Tomato Processing Machine Manufactured
Raw Material Inspection
This is the first stage of our manufacturing process, we meticulously examine the raw materials to ensure their alignment with industry standards.
Preparation Procedure
Following the inspection of raw materials, our focus shifts to outlining the preparation procedure.
Laser Cutting
At this stage we proceed with laser cutting of heavy and other necessary materials that require precise cutting.
Mechanical Work
Following the completion of the cutting process, we transition into the mechanical work phase.
Welding
We perform welding on all the necessary metals and joints, ensuring secure connections.
Welding Inspection
At this step, we thoroughly inspect all welded components to ensure their correct and precise execution.
Polishing
At this point, any materials requiring polishing will undergo this process to achieve a sleek and shiny appearance.
Assembling
This marks the initiation of the assembly process, where various machine components are brought together and integrated.
Packing and loading
At this stage, we would have finished the manufacturing and your machine will be getting ready to be shipped and delivered.
Shipping
This is the last stage of our working process, we will ship your machine at this stage after the production has been completed.
Flowchart of The Tomato Processing Machine
01.
Inquiry
First things first, you need to make enquiry to know how we work
02.
Quotation
We will then give you our quotations and how we work
03.
Factory Inspection
You can come to our factory to see things for yourself. You need to see that we are capable of giving you what you want
04.
Contract
When you are done with the factory inspection process, then we can now go into contract with you to manufacture what you want.
05.
Project team
This is where we will select the team that will be in charge of the project. We will select the best team we have to handle your project.
06.
Design drawing
Our Engineers will at this stage produce a prototype of the machines that we will manufacture for you and if it pleases you, we will continue with the process.
07.
Purchase
At this stage, you will have to make payment for the manufacturing process to begin properly.
08.
Manufacture
This stage is where we begin to manufacture your machines according to the requirements and consensus we have reached.
09.
Goods inspection
After the manufacturing has been completed, you will have to come and make the final inspection before we can make the delivery to your factory.
10.
Delivery
This stage involves delivering the manufactured machines to your own factory for installations.
11.
Installation
Our engineers will then come and install the machines in your factory and ensure that it is working effectively before you can start use.
12.
After-sales service
We will do a follow up after you have started using your machines and if there are any challenges, we will be there to assist you resolve them.
FAQ
The tomato is the most extensively consumed vegetable in the world and not only forms the basis of Mediterranean cuisine, but it also significantly enhances other cuisines around the globe. Tomato processing machine is a developed specialized technique and equipment for manufacturing premium tomato sauce, ketchup, tomato paste, and tomato juice. Both fully entire tomato processing facilities and single processing units to fulfil particular needs are available from us.
When tomatoes are processed for paste, the key sections of the processing line are: receiving fresh tomatoes, pre-washing and sorting, aseptic filling, and auxiliary. Product capabilities per day range from 40 to 60 to 100 to 150 to 300 to 400 tons, etc. The concentration rate in tomato paste is more than 28%.In addition to being further processed into ketchup, sauces, and juices in tin cans, bottles, and pouches, tomato paste can also be placed inside an aseptic bag inside a drum or can. The factory that manufactures tomato paste can also process jams made from blackberry, strawberry, blueberry, apple, mango, apricot, carrot, onion, and chili peppers, among many other jams.
- High output: We can produce 300 kg/h, 500 kg/h, 1000 kg/h, etc.
- Conserve resources: Modern product design and technology, which are stable and dependable, can boost labor productivity, steadily improve product quality, and enhance working conditions. They can also decrease the amount of space needed for production, cut costs, shorten production cycles, and guarantee production balance as well as substantial economic gains.
- Ease of operation
- It has a long service life and operates quietly.
- The tomato sauce production line uses components and materials made of sturdy, long-lasting food-grade stainless steel.
- Meet a variety of client needs while delivering quality results, having an impact, and saving time.
- Modern technology and energy efficiency
- Both a semi-automatic and an automatic system
- Can be modified to suit a person’s needs and preferences
- Daily output is easily visible
- Complete supervision system, with a control room to watch each stage of the processing
High production and profitability; great production flexibility; best technology available; high quality materials and components; preservation of organoleptic characteristics and colors; complete traceability; daily production data recording; production capacity over 2.000 t/24h.
The following equipment is part of the full set at Tomato processing machine:
Section of preparations:
- Washer (for thorough washing of tomatoes)
- An examination conveyor (for manual inspection and sorting of tomatoes)
- The elevator (to feed to the hot break system)
- Hot break system 4. (crushing and instant heating of crushed tomatoes to retain pectin)
- Pulper (for removal of seeds and getting fine pulp as output)
Processing Section:
- Standardization
- Tanks (for putting ingredients in to make ketchup or sauce)
- Evaporators with vacuums (for concentration under vacuum)
- Pasteurizer (to sterilize ketchup, sauce, or tomato paste)
Packaging & filling section:
- Filling Aseptic Bags (for filling tomato paste in aseptic bags)
- Can filling by machine (for filling tomato puree or tomato paste in tin cans)
- Bottle insertion (for filling tomato sauce or tomato ketchup in glass or PET bottles)
There are many tomato applications where Tomato processing machine mixers have been employed, and there are hundreds of installations globally. Tomato processing machine can assist you with tomato paste cutting and refining, pomace processing, increasing viscosity, and enhancing product sheen and finish. Many customers have benefited from our tomato processing equipment’s ability to fully exploit the potential of processing tomatoes for the production of paste, paste standardization, and paste remanufacture for the improvement of ketchup, tomato sauce, tomato soups, salsa, and other tomato-based products.
The raw material should arrive at its destination as quickly as possible to reduce the stress it has experienced during mechanical harvesting and its transit to the plant and to ensure the production of an outstanding finished product. Any attempt could be unsuccessful, even if the best crops were chosen, if the processing stage was flawed. Tomato processing machine handles raw materials in an exacting and delicate manner, starting with the unloading, washing, and sorting processes. For tomato peels, pulp, dice, purees, concentrates, only the greatest regard for the tomato will yield the best results. For many years, manufacturers have designed and manufactured tomato processing equipment and lines based on production capacity and desired end product.
The lines include equipment for product receiving and sorting, enzymatic inactivation, hot break and cold break technologies, juice extraction, pan concentration, and evaporators with capacities ranging from 75 T/24h to 2.000 T/24h of fresh product at the inlet. Additionally, the lines include equipment for dicing, peeling, sterilization, and aseptic filling. To provide great care during processing, more flexibility, attention to consumption, and sustainability, both individual machines and entire processing lines are created and designed.
By developing and employing a model food system, Tomato processing machine seeks to support local, sustainable agriculture. A system where food can be produced locally and served to within it community and the world at large.
Tomato processing machine provides a wonderful resource for sustainable agricultural processing techniques while also increasing the amount of food made available to customers, which will contribute to the achievement of your quality production goal. The equipment is chosen to provide the greatest flexibility for the incorporation of new products from the Sustainable Farm.
The building space, supporting infrastructure, and numerous tools and equipment are to be put into consideration when purchasing the Tomato processing machine. The essence of the Tomato processing machine production line is to ensure quality tomato products are produced for human consumption.
Easy operate and easy maintenance is the major attributes of Tomato processing machine which facilitates the production process. Businesses who are engaged in the production of tomato paste and other products of tomato needs the Tomato processing machine to enhance the tomato production and also to increase productivity and at the same time increasing income.
Contact Us to Get Your Solution
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