We Are Factory
Spray Dryer Manufacturer
Our state-of-the-art equipment is designed to efficiently convert liquid solutions into powders, ensuring product quality and consistency. With a focus on precision engineering and cutting-edge technology, we deliver reliable and high-performance spray dryers that meet the diverse needs of our global clientele. Experience the benefits of our industry expertise and commitment to excellence in spray drying solutions.
Flexible Delivery time
Flexible delivery options are available to accommodate your specific needs and project timelines, ensuring a seamless integration of the spray dryer into your production process.
Safe and Reliable
The spray dryer is designed for optimal safety and reliability, meeting industry standards to ensure consistent and secure operation throughout its lifespan.
Economical and Durable
The spray dryer offers an economical and durable solution for your drying needs. Its robust construction and reliable performance ensure a long-lasting and cost-effective investment.
Brief Introduction of
Spray Dryer
Spray dryer is a versatile industrial equipment used to convert liquid substances into dry powders through the process of atomization and evaporation. In this method, a liquid feed is sprayed into a hot air stream, resulting in rapid evaporation and the formation of fine particles. Spray dryers find wide applications in various industries, including food, pharmaceuticals, chemicals, and ceramics, to produce products like powdered milk, instant coffee, pharmaceuticals, detergents, and more.
The spray drying process offers benefits such as improved shelf life, reduced transportation costs, and enhanced product properties. Spray dryers come in different configurations to accommodate varying needs and are designed to provide efficient and uniform drying while preserving the quality and characteristics of the original liquid material. The technology plays a pivotal role in modern production processes, offering precision and control in creating dry powders for a diverse range of products.
Know More Your Spray Dryer
Delve deeper into the world of spray dryers, a crucial technology revolutionizing various industries. Spray dryers operate by transforming liquids into finely dispersed powders through atomization and evaporation. This versatile process is utilized in sectors such as food, pharmaceuticals, ceramics, and chemicals.
Spray dryers offer several benefits, including extended shelf life, reduced transportation costs, and enhanced product attributes. Their adaptability is evident in applications ranging from powdered milk and instant coffee to pharmaceutical formulations. With intricate design and precise control, spray dryers ensure optimal drying efficiency while preserving the inherent qualities of the original substance.
By advancing production methods and maintaining product consistency, spray dryers have become indispensable tools, shaping the way various materials are processed and opening doors to new possibilities across industries.
![spray dryer-Goldcheer Machinery](https://goldcheermachinery.com/wp-content/uploads/2023/08/spray-dryer-1024x683.jpg)
Technical Features of Spray Dryer
Model | Capacity (kg/h) | Heating area(m2) | Spray nozzle | Steam consumption(kg/h) | Air consumption | Dimension(m) |
PLCGZ0-5 | 5 | Electric | 1 |
|
| 3.2*5*5.8 |
PLCGZ03-70 | 70 | 120 | 1 | 210 | 0.5 | 7*6*9 |
PLCGZ03-125 | 150 | 250 | 2~3 | 450 | 0.6 | 13*8.5*15 |
PLCGZ03-250 | 250 | 385 | 2~3 | 750 | 0.6 | 14*9*19 |
PLCGZ03-350 | 375 | 570 | 2~3 | 1125 | 0.8 | 15*10*21 |
PLCGZ03-500 | 500 | 780 | 3~4 | 1500 | 0.8 | 19*9*24 |
PLCGZ03-750 | 750 | 1150 | 3~4 | 2250 | 1.0 | 21*13*25.5 |
PLCGZ03-1000 | 1000 | 1550 | 3~4 | 3000 | 1.0 | 24*13*28.6 |
PLCGZ03-1500 | 1500 | 2300 | 3~4 | 4500 | 1.0 | 28*16*33 |
PLCGZ03-2000 | 2000 | 3110 | 6 | 6000 | 1.5 | 28*18*34 |
PLCGZ03-2500 | 25000 | 4100 | 6 | 7500 | 1.5 | 32*20*36 |
PLCGZ03-3000 | 3000 | 4950 | 8~12 | 9000 | 2.0 | 32*22*37 |
PLCGZ03-3500 | 3500 | 5710 | 8~12 | 10500 | 2.0 | 35*24*38 |
PLCGZ03-4000 | 4000 | 6610 | 8~12 | 12000 | 3.0 | 35*26*39 |
PLCGZ03-5000 | 5000 | 7980 | 8~12 | 15000 | 3.0 | 36*28*42 |
PLCGZ03-6000 | 6000 | 9110 | 8~12 | 18000 | 3.0 | 40*30*45 |
Our Factory
Why Choose Us Be Your Spray Dryer
Solution Provider
![Why choose us image- Goldcheer Machinery](https://goldcheermachinery.com/wp-content/uploads/2023/08/Why-choose-us-image-Goldcheer-Machinery-1024x642.jpeg)
Opt for our expertise as your trusted spray dryer solution provider. Our track record speaks of impeccable engineering and innovation. We prioritize your needs, ensuring seamless integration of cutting-edge technology into your processes. With a commitment to excellence, we stand by your side, delivering efficient solutions and tailored support. Count on us to elevate your production, enhance product quality, and ensure cost-effectiveness. We’re not just a provider; we’re your partner in achieving operational excellence and success in your industry.
- Expertise: Our seasoned professionals bring extensive knowledge in spray drying technology, ensuring precise solutions for your unique requirements.
- Innovative Technology: We employ cutting-edge technology to ensure efficient and precise spray drying processes for various applications.
- Customization: Tailoring solutions to your specific requirements ensures optimal performance and enhanced product quality.
- Comprehensive Support: From concept to installation and beyond, we offer dedicated assistance and guidance every step of the way.
- Quality Assurance: Our commitment to industry standards guarantees reliable and consistent spray dryer performance.
- Timely Delivery: We prioritize punctual delivery, ensuring your operations stay on track and efficient.
- Cost-Effective Solutions: Our solutions are designed to provide exceptional value, offering efficient performance without unnecessary expenses.
- After-Sales Service: Count on us for ongoing support, maintenance, and troubleshooting to keep your spray dryer running smoothly.
- Reputation: Our track record of successful projects and satisfied clients showcases our reliability as a trusted spray dryer solution provider.
Our Certificates
Our spray dryer solutions are backed by a range of prestigious certificates that underscore our commitment to quality and safety. These certifications validate our adherence to industry standards, stringent manufacturing practices, and continuous improvement. Our certificates serve as a testament to our dedication to delivering reliable, efficient, and innovative solutions that meet the highest global benchmarks. Trust in our expertise, backed by these recognized certifications, to provide you with top-notch spray dryer technology that ensures your operations are both efficient and compliant with industry requirements.
![CE-GoldCheer](https://goldcheermachinery.com/wp-content/uploads/2023/07/CE-GoldCheer.jpg)
![GTS-GoldCheer](https://goldcheermachinery.com/wp-content/uploads/2023/07/GTS-GoldCheer.jpg)
![ISO9001-GoldCheer](https://goldcheermachinery.com/wp-content/uploads/2023/07/ISO9001-GoldCheer.jpg)
![RouteA_COC_KEC3800712_2-GoldCheer](https://goldcheermachinery.com/wp-content/uploads/2023/07/RouteA_COC_KEC3800712_2-GoldCheer.jpg)
![RouteA_COC_KEC3800712_GoldCheer](https://goldcheermachinery.com/wp-content/uploads/2023/07/RouteA_COC_KEC3800712_GoldCheer.jpg)
Customize Your Own Spray Dryer and Get More Details
How is the Spray Dryer manufactured?
Raw Material Inspection
This is the first stage of our manufacturing process, a thorough examination of the raw materials is conducted to ensure their adherence to industry standards.
Preparation Procedure
After the inspection of raw materials, our next step involves meticulously planning out the preparation procedure.
Laser Cutting
At this stage we initiate laser cutting for all substantial and intricate materials that require precise shaping and cutting.
Mechanical Work
After the cutting we proceed to the mechanical work stage, where skilled technicians meticulously assemble and integrate the various components.
Welding
We will at this stage weld all the metals and joints that need to be welded.
Welding Inspection
We will at this stage thorough inspection is conducted on all welded components to ensure their precise and accurate fabrication.
Polishing
In this step, any materials requiring polishing undergo meticulous polishing to achieve a glossy and lustrous finish, enhancing their appearance and quality.
Assembling
This is where we begin the assembling process of the different parts of the machines.
Packing and loading
At this stage, the manufacturing process will have concluded, and your machine will be prepared for shipping and delivery.
Shipping
This is the last stage of our working process, we will ship your machine at this stage after the production has been completed.
Flowchart of The Spray Dryer
01.
Inquiry
First things first, you need to make enquiry to know how we work
02.
Quotation
We will then give you our quotations and how we work
03.
Factory Inspection
You can come to our factory to see things for yourself. You need to see that we are capable of giving you what you want
04.
Contract
When you are done with the factory inspection process, then we can now go into contract with you to manufacture what you want.
05.
Project team
This is where we will select the team that will be in charge of the project. We will select the best team we have to handle your project.
06.
Design drawing
Our Engineers will at this stage produce a prototype of the machines that we will manufacture for you and if it pleases you, we will continue with the process.
07.
Purchase
At this stage, you will have to make payment for the manufacturing process to begin properly.
08.
Manufacture
This stage is where we begin to manufacture your machines according to the requirements and consensus we have reached.
09.
Goods inspection
After the manufacturing has been completed, you will have to come and make the final inspection before we can make the delivery to your factory.
10.
Delivery
This stage involves delivering the manufactured machines to your own factory for installations.
11.
Installation
Our engineers will then come and install the machines in your factory and ensure that it is working effectively before you can start use.
12.
After-sales service
We will do a follow up after you have started using your machines and if there are any challenges, we will be there to assist you resolve them.
FAQ
The spray dryer is a versatile industrial equipment used to convert liquid or slurry-like substances into powders or granules. In this process, the liquid is atomized into fine droplets using a nozzle or rotary atomizer and then rapidly dried through contact with hot air. The resulting powder can be used in various industries such as food, pharmaceuticals, chemicals, and ceramics.
Spray dryers find applications in food processing for creating instant coffee, milk powders, and flavorings. In the pharmaceutical industry, they are used to produce medicines in powder form. In the chemical sector, spray dryers are essential for producing detergents, dyes, and pigments. In ceramics, they aid in creating specialized powders for advanced materials.
Key components of a spray dryer include a liquid feeding system, an atomization mechanism (nozzle or atomizer), a drying chamber, a hot air generator, and a powder collection system. The liquid feed is sprayed into the drying chamber, where it meets hot air, allowing the droplets to evaporate quickly and leaving behind dry particles.
Atomization in a spray dryer is the process of breaking down a liquid stream into small droplets. This is usually achieved using a high-speed rotating disk (centrifugal atomizer) or a high-pressure nozzle. Atomization increases the surface area of the liquid, facilitating rapid evaporation during the drying process and resulting in fine, dry particles.
Drying efficiency and product quality in a spray dryer depend on factors such as the type of liquid feed, inlet air temperature, humidity, droplet size distribution, and residence time in the drying chamber. Proper control of these parameters ensures that the drying process is optimized to produce uniform and high-quality powders.
Spray dryers can process a wide range of products, including food and dairy products, pharmaceuticals, chemicals, ceramics, and detergents. Examples include instant coffee, milk and whey powders, pharmaceutical powders, detergents, ceramic powders for coatings, and pigment powders.
Spray dryers offer several advantages over other drying methods. They enable rapid and continuous drying, resulting in minimal degradation of heat-sensitive materials. The atomization process creates fine particles with controlled size and distribution. Additionally, spray dryers can produce powders with enhanced solubility, dispersibility, and stability, making them suitable for various applications.
Temperature and airflow control are crucial in spray drying. The inlet air temperature should be carefully adjusted to achieve optimal drying while preventing overheating or thermal degradation of the product. Airflow rate influences residence time and heat transfer efficiency. Proper adjustment of these parameters ensures consistent product quality and energy efficiency.
Operating a spray dryer requires strict adherence to safety protocols. These include proper ventilation to prevent the accumulation of explosive dust, careful handling of flammable or toxic materials, regular maintenance of equipment to prevent overheating or malfunction, and thorough cleaning to prevent cross-contamination.
Spray dryers are commonly used in the food and beverage industry for producing powdered flavorings, dairy products, and beverage ingredients. They are also essential in pharmaceutical manufacturing, where they enable the production of medicines in powder form for easy dosage and storage. The chemical industry utilizes spray dryers to create powdered chemicals, pigments, and detergents. Additionally, the ceramics industry relies on spray dryers to produce powders used in advanced materials and coatings.
Maintenance and cleaning procedures are essential for the longevity of a spray dryer. Regular inspections, lubrication of moving parts, and replacement of worn components are necessary to ensure smooth operation. Cleaning involves disassembling parts, removing residue, and sanitizing surfaces to prevent contamination. Proper maintenance and cleaning routines contribute to consistent performance, product quality, and overall safety in spray drying operations.
Contact Us to Get Your Solution
Need some more information about our fruit processing machines and how to get yours? Get in touch with us by filling out the form provided below.