We Are Factory
Orange Processing Machine Manufacturer
Gold Cheer Machinery has been in the business of manufacturing orange processing machines for decades. Over the years, we have built thousands of customized fruit processing machines for clients all over the world. During production, we use only the highest-quality components to ensure that the orange processing machine lasts as long as possible with little maintenance. The machine can extract different orange products, including puree, juice, and oil of the finest grade. Contact us for a free quote today.
State-of-the-Art Machinery
Our orange processing machines are outfitted with cutting-edge technology to ensure safe and efficient operations. The machines are intended to manufacture high-quality orange goods with unparalleled results.
Customized Design
Our orange processing machine is custom-made to ensure that you obtain the texture, quantity, and quality of orange products that you need. The operator can always program the machine to achieve the company's ideal.
On-site Training Service
Once the machine is delivered to your facility, our top operators and engineers will be on hand to show you how to operate the orange processing equipment to its full potential.
Brief Introduction of
Orange Processing Machine
Our orange processing machine is designed to offer a comprehensive solution that encompasses every essential step of fruit processing. It initiates with the gentle tipping of oranges into the system, followed by a thorough brushing process to eliminate any impurities or debris. Subsequently, the washing phase ensures that the oranges are impeccably clean, adhering to stringent hygiene standards. Lastly, our advanced sorting mechanism categorizes oranges based on size, ensuring uniformity and quality in the final output.
One of the standout features of our orange processing machines is their adaptability. Recognizing that production volumes and market demands can fluctuate, we’ve engineered our systems to be incredibly flexible. Operators can easily reconfigure the settings, enabling the machines to efficiently adjust to varying fruit yields and demand shifts. This inherent flexibility ensures that the processing line remains productive and optimally utilized regardless of changing circumstances.
Ultimately, our orange processing machines are designed not only to enhance operational efficiency but also to provide cost-effective solutions that align with the dynamic nature of the food processing industry.
Flowchart of The Orange Processing Machine
01.
Washing
First, a single-air bubble washing machine cleans and sanitizes the freshly collected orange fruits.
02.
Sorting
The bad fruits are then manually removed, while the good fruits are delivered to the next phase by the sorting conveyor. After that, the brush washing machine is utilized for secondary washing.
03.
Lifting
The conveyor belt transfers the good oranges to the next step of processing.
04.
De-stone
The orange is gently de-stoned at this stage, and the stone washer and separator are used to extract the orange peel and seeds.
05.
Pre-heating
After the skin and seeds have been removed, the oranges are malaxed at a low temperature to soften them and begin the oil extraction process.
06.
Pulping
Through a two-step process called “pulping,” the orange fruit is broken down into a very concentrated pulp.
07.
Concentration
The scrape refiner blends the orange pulp into an emulsified concentrate or puree.
08.
Sterilization
Steam is used to sterilize the entire product package, including the containers and lids.
09.
Aseptic Filling
Aseptic pouring of cooled orange products into previously sterilized packages starts.
Know More Your Orange Processing Machine
You should be aware of what we have to offer before purchasing our items. Here’s how you can benefit from our orange processing machine:
- Using an orange processing machine with a high-efficiency core destoner increases the volume of fruit that can be processed significantly. It means that you have more products and little waste.
- The orange pulping machine will help make more orange pulp and get the job done more quickly. The pulp recovery rate is high.
- The orange processing machine is automated to save time, get more out of each orange, and make it easier to keep track of production.
- Vacuum evaporation improves tastes and nutrients while conserving energy at low temperatures.
- Aseptic items are produced using a tubular UHT sterilizer and aseptic filling equipment.
- The automatic cleaning mechanism guarantees that all line equipment is clean and food safe.
- Because the orange processing machine can produce a wide range of goods, it can suit the demands of both large and medium-sized businesses.
Technical Features of Orange Processing Machine
Raw Material | Fresh orange |
Final Products | NFC, clear juice, cloudy juice, concentrate juice |
Processing Capacity | 1t/h~40t/h |
Original Brix | 10%~12% |
Final Brix | 10%~12% or 70-72% |
Package Options | 220L Aseptic bag, PET, Glass Jar, aseptic brick carton box |
NO. | Equipment name |
A | Washing machine |
B | Sorting machine |
C | Extractor |
D | Storage tank |
E | Pump |
F | Refining machine |
G | Vacuum evaporator |
H | Tube-in-Tube sterilizer |
I | Aseptic filler |
J | PET filling machine/carton box filling machine |
L | Tunnel sterilizer |
M | Drying machine |
N | Date printer |
O | Carton packing machine |
Our Factory
Why Choose Us Be Your Orange Processing Machine
Solution Provider
We can supply full lines to meet all of your requirements because of our industry-leading expertise and technology established over decades of orange processing machine manufacturing experience. We are a one-stop shop for you, with skilled advisors and a comprehensive variety of services and support, regardless of the size of your factory or the needs of your clients. Using our orange processing machine provides a number of benefits, including:
- With our orange processing machine, you can effortlessly peel and core large quantities of oranges in a short time. The machine also ensures that the finished product is aesthetically pleasing.
- Our orange processing machine was painstakingly designed to ensure safe, flexible, and efficient processing. It can be customized to your unique needs.
- The simple interface and switch panel make it easy to use and operate. Cutting inserts and tools can also be quickly and easily changed.
- The outfeed and waste conveyor belts automatically separate the finished and waste products.
- Coring and peeling are done in such a manner that the fruit pulp is removed with as little waste as possible.
- With our processing machine, you can quickly produce ready-made orange products for downstream processes.
- Our machine for processing oranges is easy to clean and was made to meet the latest rules for sanitation.
Our Certificates
Throughout the years, we have been a top fruit processing machine manufacturer that provides the best quality fruit juice machinery to satisfy our customers’ demands and expectations. Our juice-making machines have earned professional certifications at home and abroad because we know a lot about them and keep a close eye on their quality.
Even with the certification, we strive to focus on customer orientation and the continuous development of our machines. In the context of the quality management system, business processes are found, written down, and evaluated to see if they can help meet quality goals and customer needs.
Customize Your Own Orange Processing Machine and Get More Details
How is the Orange Processing Machine Manufactured
Raw Material Inspection
We evaluate the quality of each raw material in the initial phase of manufacturing our orange processing machine to ensure it meets industry requirements.
Preparation Procedure
Our engineers will map out the preparatory procedure before the raw materials are prepared.
Laser Cutting
Because some of the raw materials are thick, we use laser cutting to make sure that each item is cut correctly.
Mechanical Work
After the parts of the machine are cut to the right shapes and sizes, we do some mechanical work to put some parts together.
Welding
The pieces are starting to fit together, and we weld them to keep them in place.
Welding Inspection
After the welding is completed, the professionals will inspect each piece of equipment to ensure that everything is moving according to plan.
Polishing
The engineers will now polish the parts to make them smooth, crisp, and shiny.
Assembling
The engineers start assembling the parts once everything is polished. Every component is linked, secured, and installed to ensure that the orange machine is strong and durable.
Packing and loading
The Orange machine manufacturing process is now complete. We box the machine securely to ensure its safety until the buyer receives it.
Shipping
This is the last phase of our process. When the machine is done being made, we will ship it to wherever you want it to go.
Flowchart of The Orange Processing Machine
01.
Inquiry
First, contact our sales agent to learn more about our orange manufacturing equipment and the specifications that are available for your individual requirements.
02.
Quotation
Our sales agent will provide you with an accurate quote based on your requests.
03.
Factory Inspection
Come witness our cutting-edge technology if you can. You will see that we are capable of addressing your needs.
04.
Contract
After you’re happy with what you see, we’ll make and sign a contract that says we’re working together.
05.
Project team
Your project will be allocated to a designated project team. The team is made up of competent engineers and technicians who will complete the work on time.
06.
Design drawing
Our engineers will create a functional prototype of the orange processing equipment you desire. We will begin the production process after you have approved the design.
07.
Purchase
You must now pay for the actual production process to begin.
08.
Manufacture
This is the point at which we begin manufacturing your orange processing machine based on the requirements and agreement.
09.
Goods inspection
After the machine has been completed, you must come in for a final inspection before we can ship it to your factory.
10.
Delivery
Our reliable and safe shipping service will deliver your orange processing machine.
11.
Installation
Before you begin production, our engineers will visit your facility to set up and test the orange processing equipment.
12.
After-sales service
We provide after-sales services and do periodic checks to ensure the machine is in good operating condition. If any issues develop, our engineers would be happy to assist.
FAQ
Orange processing machine is that machine that is used in processing high quality orange fruits to produce quality orange juice. Orange juice is the most popular drink in the world. It has good taste and nutritive value. According to market statistics, orange juice remains as the king of global juice market, taking up 46% of the juice market share. Will the increase of people’s disposable income and health awareness, the orange juice consumption will keep growing. Therefore, orange juice production is a promising business. To engage in orange juice production, you need to build an Orange processing machine production line.
An orange juice production line contains the following equipment and process. They cover the process of fruit sorting, washing, conveying, peeling, and extraction, juice filtration, degassing, sterilization, homogenization and filling. Not all these products are required in an Orange processing machine line; you can make your own combination according to your need. Generally, the complete sets are:
- Fruit sorting machine
- Fruit elevator
- Fruit washing machine
- Fruit peeling and extracting machine
- Juice filter Vacuum Degasser
- Plate UTH sterilizer
- Metal can filling machine
Different from other processing machines, the Orange processing machine line adds the function of orange juice oil extracting, and this step is not affect the following processing of orange juice. Orange essential juice is an important food additives, and also widely applicable in manufacturing industry, pharmaceutical industry etc. The Orange processing machine is the main equipment in this production line which is responsible for extracting the pulp and juice from fruits.
Orange processing machine can be designed according to customer’s requirement. The capacity of Orange processing machine line can be 5T-15T/H. Products types can be of 1, 2 or more kinds. Just like making orange juice, grapefruit juice, lime juice etc.
- Orange processing machine is an aesthetically and ergonomically built machine for best performance
- Produced in an advanced state of the art manufacturing facility
- World class brought out items for optimum operations
- Efficient control panel to set important operative parameters easily. Designed to work 24 hours, round the clock.
- Low maintenance and operating cost
- Sturdy design to ensure long life and trouble-free operation
Orange processing machine is a key solution to companies from start-ups to multinationals across the globe. Orange processing machine will help you achieve better productivity and higher profitability with complete peace of mind. The major reasons to purchase Orange processing machine include:
- One year plus extended warranty
- Best quality product
- Most competitive price
- Smooth installation and commissioning
- Lifetime support
To ensure the orange juice quality, Orange processing machine selects the fresh and fully-ripe oranges with good flavour, abundant juice but no diseases or pets.
To improve working efficiency and save labor, the orange sorting machine for good orange sorting. The sorting machine is applied to various kinds of round and oval fruits. They rotate and move forward on the stainless steel roller, during which workers can observe every side of the orange and pick out the unqualified ones. The rotating speed of the rolling bar is adjustable.
To transmit raw materials from processing equipment to the next and realize continuous production, fruit elevators or conveyors are necessary. It can be used before fruit sorting machine or between any 2 fruit processing equipment. There are scrapers on the transmission belt that can hold the fruits and lift them from lower to higher place. Orange processing machine’s elevator adopts a stepless speed variation motor. Orange processing machine provides different transmission device, including stainless steel connected plate, food grade plastic board, and food grade compound robber belt. Besides, sprayer and water collector can be added according to needs.
To remove the pesticide residues on oranges, we need to clean them in water with detergent, and rinse them with spray or running water. After cleaning, you can select the oranges once more, and eliminate those diseased, damaged or unripe fruits.
In large scale production, fruit washing machine is often used to improve the cleaning effect. The surfing type fruit washing machine adopts blowers to make the water tumbling. So the running water scours the surface of orange and washes the dirt off very excellently. Then, the oranges will be lifted by the scraper, under which there are brushes and prayers scour the oranges once again.
The pasteurized orange juice are pumped into the charging basket and filled into the cans. The orange juice should be kept in the charging basket for less than two minutes to reduce the flavour change. After filling and sealing, the orange juice cans are placed upside down for 20 minutes to sterilize the cover with the high temperature of the orange juice. Then, cool the orange juice cans by spraying cold water and lower the temperature to under 38oC. The excess heat can help the dry the outside and prevent rusting.
The peels of orange fruits contains essential oil that have unpleasant taste. And the endocarp and seeds contain flavonoid like naringin and limonin. After heating, these substances will dissolve in the orange juice make it taste bitter. For these reason, crushing and pressing method doesn’t apply to orange fruits. The juice is extracted by tapered mold. Orange processing machine’s fruit peeling and extracting machine integrate the function of peeling, coring and slicing. It adopts special conical screen who has 2-3% larger extraction rate than traditional turbo structure. The paring knife can be adjusted according to the fruit shape to achieve the best peel thickness. The peeling rate can reach up to 98% with little waste. Orange processing machine extracts the best of oranges for quality orange juice.
Contact Us to Get Your Solution
Need some more information about our orange processing machines and how to get yours? Get in touch with us by filling out the form provided below.