We Are Factory
Mango Processing Machine Manufacturer
Manufactured with the most premium quality materials and state-of-the-art technology, this Mango Processing Machine is built to offer you nothing short of premium quality mango processing experience.
Flexible Delivery time
We have the best delivery time arrangement in this industry. You are free to schedule your own delivery depending on when and what you want and we will deliver at the stipulated time
Customized Design
You are free to give us your own machine specification or your brand details and we will manufacture the machines according to your taste and needs
On-site Training Service
We offer on-site training service after purchase of our machines. We will train your staff until they are able to handle the machines effectively
Brief Introduction of
Mango Processing Machine
Complete plant of mango processing equipment including the following procedures: washing the fresh mango fruit, peeling, pulping, squeezing, crushing, enzymolysis, membrane filtrating, concentrating, sterilizing, filling, packaging, etc. Different mango processing machinery is required in each step. Fresh mangoes can be processed into clear or cloudy juice, then packaged in a variety of ways, including gable top boxes, aseptic bags, sterile vats, and other containers, with the goal of selling in a cold chain or at room temperature.
Mango processing machine is one of our high-quality machines. We can provide a high-quality mango processor machine for mango juice manufacturers. We manufacture machines that are competitive in price, service life, and quality; it has a favorable price, long service life, and reliable quality. Our mango processing machine has been exported to different parts of the world. If you want to buy a mango processing machine, you can contact us.
Flowchart of The Mango Processing Machine
01.
Washing
The machine will wash the fruits and remove any dirt on the fruit to make it clean.
02.
Sorting
This is the next stage of the mango processing. The machine will sort the fruits and remove spoilt ones from the good ones.
03.
Lifting
At this stage the fruits will have to be lifted to the next stage of processing the fruit.
04.
De-stone
The machine will at this stage de-stone the fruits and remove any stone or sand in the fruit.
05.
Pre-heating
The machine will preheat the fruits at this stage for further processing.
06.
Pulping
This is the stage where the machine will crush the inner fleshy part of the fruit to extract the pulp.
07.
Concentration
This is the next step after the pulping has been completed. The pulp has to be concentrated before the next step can be taken
08.
Sterilization
At this stage the sterilization has to take place to ensure that you achieve maximum hygiene and to make the final product safe to eat or drink.
09.
Aseptic Filling
This is the last stage of the mango processing. At this stage you can now package the final product according to your desired specification.
Know More Your Mango Processing Machine
It is important to know what our machines will offer you before you can go into business with us. We have outlined some of them below.
- Using mango processing machine with high efficient mango destoner will help to improve the mango output percentage effectively.
- The juice extractor will assist in increasing mango juice efficiency and production percentage.
- To save labor and make production management easier, the production process is totally automated.
- Vacuum evaporation at low temperatures optimizes and preserves taste substances and nutrients while also conserving energy.
- Aseptic juice products are produced using a tubular UHT sterilizer and an aseptic filling equipment.
- Automatic cleaning ensures that all equipment on the line meets food hygiene and safety standards.
- Large production capacity, suitable for the production requirement of large and medium-sized factories.
- The mango need not be selected by classification.
- These machines will also ensure that you get high pulp recovery.
Technical Features of Mango Processing Machine
Raw Material | Fresh Mango |
Final Products | Mango natural pulp/concentrate pulp/ mango juice |
Processing Capacity | 1t/h~20t/h |
Original Brix | 14%~17% |
Final Brix | 28-30% |
Package Options | 220L Aseptic bag, Can, Glass Jar, aseptic brick carton box |
No. | Equipment name |
A | Washing machine |
B | Sorting machine |
C | Destoner |
D | Storage tank |
E | Pump |
F | Pre-heater |
G | Pulping machine |
H | Storage tank |
I | Vacuum evaporator |
J | Tube-in-Tube sterilizer |
L | Aseptic filler |
M | Can filling machine/carton box filling machine |
N | Tunnel sterilizer |
O | Drying machine |
P | Date printer |
Q | Carton packing machine |
Our Factory
Why Choose Us Be Your Friut Processing
Solution Provider
There are lots of benefits you will get when you choose us as your fruit processing machine solution provider. We have outlined some of the reasons why we stand out from the rest manufacturers below.
- We pride ourselves as one of the leading manufacturers of mango processing machinery.
- We are a fully integrated engineering firm led by leading figures in the fields of technology and management.
- We will make every effort to develop our juice production line and service in order to build strong partnerships with our clients.
- We've built a competent development team, an efficient management structure, and a comprehensive customer service program.
- We have received high praises not only comes from national customs but also from abroad.
Our Certificates
Through the continuous accumulation of development of technology, we have been the top fruit processing machine manufacturer, able to provide the best quality fruit juice machinery to satisfy our customers’ demands and expectations. Thanks to the abundant expertise and strict quality measurement system, our juice-making machines have gained professional certifications from both home and abroad.
Customize Your Own Mango Processing Machine and Get More Details
How is the Mango Processing Machine Manufatured
Raw Material Inspection
This is the first stage of our manufacturing process, we will inspect the raw materials to make sure that the materials are industry standard.
Preparation Procedure
After the raw material inspection, we will now map out the preparation procedure.
Laser Cutting
At this stage we will go into laser cutting of all the heavy materials and other materials that needs cutting.
Mechanical Work
After the cutting of the tools comes the mechanical work.
Polishing
All the materials that need to be polished will now be polished at this stage to give it crispy shiny look.
Welding
We will at this stage weld all the metals and joints that need to be welded.
Assembling
This is where we begin the assembling process of the different parts of the machines.
Welding Inspection
We will at this stage inspect all the welded parts to makes sure that they are done correctly.
Packing and loading
At this stage, we would have finished the manufacturing and your machine will be getting ready to be shipped and delivered.
Shipping
This is the last stage of our working process, we will ship your machine at this stage after the production has been completed.
Flowchart of The Mango Processing Machine
01.
Inquiry
First things first, you need to make enquiry to know how we work
02.
Quotation
We will then give you our quotations and how we work
03.
Factory Inspection
You can come to our factory to see things for yourself. You need to see that we are capable of giving you what you want
04.
Contract
When you are done with the factory inspection process, then we can now go into contract with you to manufacture what you want.
05.
Project team
This is where we will select the team that will be in charge of the project. We will select the best team we have to handle your project.
06.
Design drawing
Our Engineers will at this stage produce a prototype of the machines that we will manufacture for you and if it pleases you, we will continue with the process.
07.
Purchase
At this stage, you will have to make payment for the manufacturing process to begin properly.
08.
Manufacture
This stage is where we begin to manufacture your machines according to the requirements and consensus we have reached.
09.
Goods inspection
After the manufacturing has been completed, you will have to come and make the final inspection before we can make the delivery to your factory.
10.
Delivery
This stage involves delivering the manufactured machines to your own factory for installations.
11.
Installation
Our engineers will then come and install the machines in your factory and ensure that it is working effectively before you can start use.
12.
After-sales service
We will do a follow up after you have started using your machines and if there are any challenges, we will be there to assist you resolve them.
FAQ
Mango processing machine is the equipment used in processing your mango easily with a little human effort. Ripe mangoes are processed as canned and frozen slices, puree, juices, nectar and various dried products. Mango processing machine into many other products fro home use and by cottage industry. The mango processing presents many problems as far as industrialization and market expansion is concerned. To make the process as easy as possible, mango processing machine is necessarily required.
As the manufacturing technology progresses and demands for mango juice increase, the processing of mango juice has become a market heat. The benefits of a mango processing machine include:
- Large production capacity, mango processing machine is suitable for the production requirement of large and medium-sized factory.
- The mango need not selected by classification.
- Adjusting certain parts of the mango processing machine can deal with different varieties of mango.
- High pulp recovery, can reach up to 99.5%
- Mango processing machine has the integrated function of peeling and destoning.
Mango processing machine are used for washing, sorting, destining, filling and packaging. Mango processing machine can be used to make mango pulp, mango slice, mango concentrate, mango juice and puree, mango chutney. Fruit is tender and sensitive. So, it needs to be processed with the utmost care. Mango processing machine stands out for their careful treatment of the fruit during peeling, seeding, stoning, cutting or picking. The fruit thus remains in the best possible condition, resulting in a more attractive finished product with a longer shelf life.
As one of the most popular tropical fruit, mango boasts its unique flavour, high nutritious and medical value. Mango contains abundant Vitamins, Proteins, and Carbohydrates. In particular, its carotenes rate reaches up to 2.4mg per gram, which is much higher than that of apple and banana. The nutrition in mangoes can stimulate appetite and relieve gastritis and indigestion. What’s more, it plays an important part in anti-aging, neurons protection, anti-cancer, and hypertension prevention.
Mango processing machine can last for a long period of time if properly maintained. Maintenance is important when it comes to using equipment. You can use mango processing machine for many years depending on the type of care you give to it.
Mango processing machine requires constant maintenance to keep it in good working order. Conversely, poorly maintained large machinery equipment runs inefficiently. Breakdowns are costly and safety is also an important consideration. Here are top ways to maintain your mango processing machine:
- Stay on top of large machinery operator training
- Add and test lubricants frequently
- Check for signs of wear
- Keep large machinery clean, and maintain a clean environment
- Have maintenance and repair schedule, and keep good records.
A complete mango processing machine costs between $24,000 and $30,000 depending on the type of mango processing machine you are requesting.
Despite the fact that there are lots of benefits of mango processing machine, yet there are certain disadvantages of mango processing machine. Some of the disadvantages include:
- Mango processing machine may be expensive to buy, maintain and repair
- Their maintenance or repairs are costly, difficult to set up and operate without previous training.
- Mango processing machine with or without uninterrupted use will get broken and worn-out
- The pollution caused by mango processing machine increases, generating waste, augmenting power or oil use.
- Health disorders can cause injuries if workers do not use personal protective equipment effectively when using mango processing machine.
- Mango processing machine may replace man labour, as some times machine are more effective than workers.
When purchasing a mango processing machine, there are various factors to consider maximizing production. First, consider the availability of capital and other associated costs. Although, it is essential to select a mango processing machine that meets the needs of your food processing business. It is also crucial to examine the overall associated cost to access if the particular option is worth the investment. Also, before setting on the ideal mango processing machine, consider the sizing. The size of your working space is a major determinant of the size of the machinery you can acquire.
Mango processing machine are used for industrial-scale instead of home use, so the capacity starts from 500kg – 1000kg per hour. The biggest capacity is 30 – 50 toms per hour. Mango processing machine is capable of handling lots of mangoes at a time. Therefore, getting a mango processing machine is a good choice you can make.
Generally, mango can be produced into juice. Mango can also be produced into paste or puree. Therefore, you need to confirm the end result you need before purchasing a mango processing machine.
Well, it depends on the fruit feature. One genus of fruit can be processed on the same machine such as fruits (tangerine, oranges or grape fruits). These itemized fruits are flexible and they have the same features with mango fruit there, they can be processed on a mango processing machine if necessity calls. In all, fruits with the same attributes can be processed on the same machine but fruits with many different attributes are recommended to be processed separately.
The lifespan of a mango processing machine is complicated. It is related to many factors including the process, the packaging container, sterilization process, and storage method.
When we run a mango processing machine, we need clean water, compresses air, steam and cooling water. Clean water for washing the fruits, steam to heat water to sterilize the juice. Compresses air to use for pneumatic component action execution. Cooling water or chill water is needed to cool down the juice.
The fruit industry typically generates large volumes of effluents and solid waste. The effluents contain high organic loads, cleansing and blanching agents, salt, and suspended solids such as fibers and soil particles. They may also contain pesticides residues washed from the raw materials. The main solid wastes are organic materials, including discarded fruits. Odor problems can occur with poor management of solid wastes and effluents; when onions are processed, and when ready-to-serve meals are prepared.
When you order the mango processing machine, it will be delivered to your factory in a short time. After that, you will prepare, electricity, water, steam and compresses air and in after service engineers team will visit your factory for machine installation, commissioning and training. The engineers will ensure you are good to use the machine before they will leave.
Reductions in wastewater volumes of up to 95% have been reported through implementation of good practices. Where possible, measures such as the following should be adopted:
- Procure clean raw mango fruit, thus reducing the concentration of dirt and organ-ICS (including pesticides) in the effluent.
- Use dry methods such as vibration or air jets
- To clean raw fruit, dry peeling methods reduce the effluent volume (by up to 35%) and pollutant concentration (organic load reduced by up to 25%)
- Separate and recirculate process wastewaters
- Use counter current systems where washing is necessary
- Use steam instead of hot water to reduce the quality of waste water going for treatment (taking into consideration, however, the trade-off with increased use of energy)
- Minimizes the use of water for cleaning floors and machines
- Remove solid wastes without the use of water
- Reuse concentrated wastewater and solid wastes for production of by-products
Maintaining a mango processing machine shouldn’t be that difficult. Clean regularly and give the machine lubricant regularly. With these, the mango processing machine will last a long period of time.
The area relates to your production line capacity, end products, packaging container, automatic degree and end result. The store area should include the following area; mango processing machine area, visiting area, staff material flow passage area.
After the machine arrives your factory, it will enjoy 12 months warranty at least. During this period, if the machine breaks down or needs to replace the spare parts., free debugging and fixing will be offered along with the spare parts. After 12 months paid repair service will still be available for mango processing machine.
If you seek a wholesale mango processing machine for your fruits processing venture, then visit Godlcheer Machinery. Our online business platform offers a world of mango processing machine. You can easily fine mango processing machines that meet your needs on this platform, only a few clicks away.
Contact Us to Get Your Solution
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