We Are Factory
Lemon Processing Machine Manufacturer
Are you looking for a lemon processing machine manufacturer with the best industry experience? Do you want to buy a lemon processing machine that will increase your output result with little or no human input? If you are looking for a lemon processing machine that will make your production super-fast and easy, then you are on your way to the right place. We manufacture lemon processing machine according to your requirement. Get in touch now by clicking on the get a quote button below to know how we work.
Flexible Delivery time
We have one of the best delivery systems in the industry with up-to-date facilities to deliver at the appointed time. You are free to schedule your own delivery depending on when and what you want, and we will deliver at the stipulated time.
Customized Design
We not only give you what you want, but we also give you the opportunity to customize your own processing machine according to what you want.
On-site Training Service
Another great advantage of working with us is that we will continue to keep in touch with you and assist you whenever necessary We have an excellent team of Engineers who will offer on-site training service to your staff after you have purchased and installed our machines in your factory.
Brief Introduction of
Lemon Processing Machine
We are well-versed in the use of lemon processing equipment. Switching from laborious manual selection to our lemon machine processing Technology not only brings considerable benefits in terms of quality presented to the market (benefits which have generated higher profits) but also affords our customers greatly reduced costs for the quality selection process.
We designed the processing machine for lemon to improve its juice yield and flavor. Lemon is usually processed into natural juice, NFC juice, concentrated clear juice, etc.
The lemon processing line is combined with a grading system, storage system, washing and sorting system, oil extracting and separating system, juice extracting and pulping system, enzymatic and filtration system, evaporating system, pasteurizing/sterilizing system, and aseptic filling system.
Except for the liquid product of lemon, we can also design the lemon peel and seeds deep processing to improve the production efficiency of the factory.
Lemon juice can be filled into pet bottles, glass bottles, daypack, tetra packs, aseptic bags in boxes, etc.
Flowchart of The Lemon Processing Machine
01.
Washing
The machine will wash the fruits and remove any dirt on them fruit to make them clean.
02.
Sorting
This is the next stage of the lemon processing. Operators will sort the fruits and remove spoilt ones from the good ones.
03.
Lifting
At this stage, the fruits will have to be lifted to the next stage of processing the fruit.
04.
De-stone
The machine will, at this stage, de-stone the fruits and remove the stone from the lemon.
05.
Pre-heating
The machine will preheat the fruit pulp at this stage for better pulping.
06.
Pulping
This is the stage where the machine will extract the pulp and separate the fibers with the pureed pulp.
07.
Concentration
This is the next step after the pulping has been completed. The pulp will be concentrated if you want to make your concentrated fruit pulp.
08.
Sterilization
At this stage, sterilization has to take place to ensure that you achieve maximum hygiene and to make the final product safe to eat or drink.
09.
Aseptic Filling
This is the last stage of the lemon processing. At this stage, you can now package the final product according to your desired specification. The shelf life in these aseptic bags can be 18-24 months.
Know More Your Lemon Processing Machine
It is important to know what our machines will offer you before you can go into business with us. Our machine will help food producers and carrot processors to modernize and improve their processes. The machines we make can make business better – less wasteful, more efficient, and more profitable, for example, the benefits for your production:
- Our lemon processing machine will let you save space and work smartly and minimize your operational cost.
- The machine has the capacity to increase the efficiency of your company’s production output.
- Our lemon processing machine is built with advanced technology and energy saving.
- High-quality component of a global brand. There are semi-automated and completely automatic systems available.
- Customized turn-key solution for your factory, including installation and commissioning. The finished product is of high-quality, and the color is appealing.
- High productivity, flexible production, and the ability to tailor to meet customer needs. Complete supervision system with the control room to monitor each stage of the processing.
- When you work manually, it will cost you more and require lots of manpower, but when you choose to work with the carrot processing machine, it will reduce the manpower needed for production.
Technical Features of Lemon Processing Machine
Raw Material | Fresh Lemon |
Final Products | Lemon natural pulp/concentrate pulp/ mango juice |
Processing Capacity | 1t/h~20t/h |
Original Brix | 14%~17% |
Final Brix | 28-30% |
Package Options | 220L Aseptic bag, Can, Glass Jar, aseptic brick carton box |
Our Factory
Why Choose Us Be Your Lemon Processing Machine
Solution Provider
Through continuous development and growth, we have now formed the industrial layout of fruit juice concentrate machines, semi-automatic and automatic machines. The market scope of our company expands from one country to regional market and international market. We have a complete and rich product system structure, with high, medium, and low-end series of products available to meet the needs of customers at all levels. We have outlined some of the reasons why we stand out from the rest manufacturers:
- We strive to win customers with high-quality products, stabilize them with a high level of service, and ensure that they use our products with confidence.
- You can rest assured that our lemon processing equipment fulfills the highest requirements in quality, hygiene, operating comfort, and cost control.
- The Lemon Juice Processing Machinery capacity for lemon juice processing line is 0.5-10 tons per hour, and we supply different kinds of lemon juice processing lines according to customers’ requirements.
- The configuration of the production line is flexible, and different functional equipment can be flexibly configured according to different final product requirements of customers.
Our Certificates
We have a track record of successfully managing entire projects from innovative initial designs to manufacture, installation, commissioning, and, of course, seamless and dependable after-sales support. We work as a team to solve even the most complicated challenges in the carrot processing business, using a personalized approach and commitment to our customers.
Customize Your Own Lemon Processing Machine and Get More Details
How is the Lemon Processing Machine Manufactured
Raw Material Inspection
This is the starting point in the manufacturing process; we’ll inspect the raw materials to ensure they’re up to industry standards.
Preparation Procedure
We will now map out the preparation technique after inspecting the raw materials.
Laser Cutting
We’ll start laser cutting all of the hefty materials and other items that need to be cut at this point.
Mechanical Work
The mechanical work comes after the cutting of the tools.
Welding
We will at this stage weld all the metals and joints that need to be welded.
Welding Inspection
At this point, we’ll examine all of the welded sections to ensure they’re done correctly.
Polishing
At this point, all of the materials that need to be polished will be polished to give it a clean, shining finish.
Assembling
This is when we start putting the various components of the machines together.
Packing and loading
We would have completed the manufacturing at this point, and your machine will be ready to be transported and delivered.
Shipping
This is the last stage of our working process; we will ship your machine at this stage after the production has been completed.
Flowchart of The Lemon Processing Machine
01.
Inquiry
First and foremost, you must make an enquiry to learn how we work.
02.
Quotation
Then we’ll give you our quotes and explain how we work.
03.
Factory Inspection
You are welcome to visit our factory to see for yourself. You must see that we are capable of providing you with what you want.
04.
Contract
We can now enter into a contract with you to manufacture what you want once you’ve completed the factory inspection process.
05.
Project team
We’ll put together the best team we have to work on your project.
06.
Design drawing
At this point, our engineers will create a prototype of the machines that we will manufacture for you, and if you approve, we will move forward with the procedure.
07.
Purchase
Following the completion of the design, your material will be purchased.
08.
Manufacture
This is the point at which we start making your machines based on the specifications and agreement we’ve reached.
09.
Goods inspection
After the manufacture is finished, you must come in for a final inspection before we can send the product to your factory.
10.
Delivery
During this stage, the manufactured machines are delivered to your factory for installation.
11.
Installation
Our professionals will then come to your factory and install the machines, ensuring that they are operational before you begin using them.
12.
After-sales service
We’ll check in with you after you’ve started using your machines, and if you run into any problems, we’ll be ready to help you solve them.
FAQ
The Lemon processing machine is a machine that is used in processing quality lemon juice for human consumption. The Lemon processing machine’s capacity is 0.5-10 tons per hour and the Lemon processing machine can be supplied by manufacturing companies according to customers’ requirements.
Lemon juice is a commonly used ingredient in both commercial and home kitchens, as well as a component of many processed food and beverage formulas. Lemon juice is made from fresh lemon. Artificial sugar may or may not be added to the lemon juice extracted and processed through Lemon processing machine. The sugar syrup is prepared first in jacketed mixing tank and then mixed with fruit pulp, water along with other ingredients like flavour, color, preservatives etc. in the other mixing tank. This mixture is pasteurized to remove any microbial growth from it and later on homogenized to prepare a uniform blend juice through Lemon processing machine.
- Lemon processing machine can also be used to make pineapple, apple and orange juice and others.
- Lemon processing machine can be used for sorting, grading and processing of lemon fruit.
- The Lemon processing machine is costless
- Lemon processing machine can classify different quantities of lemon fruits automatically with the utmost efficiency
- The main part which contact fruits is made of stainless steel which is very healthy and safe
- The Lemon processing machine can process orange, lemon, apple and other kinds of fruit
- The Lemon processing machine is widely used in the fruit processing industry
- It uses globally proven technology with excellent product quality, it can well meet your low investment, high yield goal
The main component of the equipment is a spiral slag outlet direction along the bottom diameter increase gradually and the pitch decreases, when the material is the spiral propulsion, because the spiral cavity volume reduction, squeeze the material.
The complete sets of a Lemon processing machine line include:
- Lemon washing, sorting and elevator
- Peeling and squeezing lemon
- Lemon juice extraction
- Lemon juice clarification (Filtration)
- Sugar syrup preparation tank
- Pulp storage tank
- Filter press
- Blending
- Homogenization
- Standardization
- Pasteurization
Filling line
Lemon processing machine enables you to select the desirable and undesirable characteristics of any kind of lemon fruit. For each variety, Lemon processing machine can accurately select and classify the external and internal quality:
- Size, color and shape
- Internal defects on fruits, i.e flesh defects or damage
- External defects or peel defects
- Internal and external valued characteristics of each lemon fruit
Lemon processing machine carries out every stage of lemon processing; emptying, washing brushing, alignment, grading, sorting, internal and external quality selection, packing, palletisation, pallet strapping and traceability. Lemon processing machine is 100% produced with quality in mind. The Lemon processing machine is designed and produced exclusively to allow customers reprogram the system and permit continued operation with perfect efficiency. Lemon processing machine is the best way your business can progress towards success which you want to produce quality lemon juice in large quantity.
The steps to starting a Lemon processing machine line business are very straightforward and easy:
- Lemon processing machine’s Production company registration and licensing
This is the first step in starting a Lemon processing machine business. It is important to check your state laws for registering the business.
- Production Business plan
This is the most crucial step in starting this business. You must craft a business plan in hand before commencing the business. Do some market research. Try to find out the most popular juices in your locality.
- Location is important
Securing the right business location is extremely important in the Lemon processing machine’s business. Furthermore, you must provide space for storage, production, office operation, etc.
- Equipment and raw materials
According to your desired quantity output, you will need to procure the Lemon processing machine and other necessary equipment. Generally, you can establish the unit on a semi-automatic or fully automatic basis.
- Production process
For all fruits-based beverages including lemon juice, the first stage is the extraction of juice or pulp from the fruit.
- Staffing
Starting a Lemon processing machine business demands various operational activities like production, purchase, according, and marketing. So you will need to employ the right manpower for the different work responsibilities.
- Promotion
Quality and attractive packaging play important role in Lemon processing machine promotion, because it helps to create good visual aspects. So, a durable and attractive packaging is a must for this Lemon processing machine business.
Yes, the Lemon processing machine is totally reliable. Lemon processing machine is provided with a traceability system. The fruit can be traced from the feeding stage on the lines up to the packing stage, with packing and labelling of the packages that will be delivered to the market. Doing things the right way always increases peace of mind and the growth of your business.
Starting a Lemon processing Machine Company is a profitable and lucrative venture. However, the business demands careful planning and substantial capital investment. Fresh lemon fruit juice is a popular item in the beverages industry compared to other packaged drinks. In addition, the consumption of packaged lemon fruit juice is increasing rapidly. Due to its ready-to-eat property, people prefer packaged lemon juice. Additionally, the global juice market is expected to witness significant growth in the recent future.
The global juice market including the lemon juice holds a major share of the global beverage industry. Rising preferences for healthy products and increasing health awareness are fuelling the demand for fruit and vegetables especially the lemon fruit juice that are processed through the Lemon processing machine. Blend of lemon juice is gaining popularity with consumers. So, starting a Lemon processing Machine Company is a profitable opportunity for entrepreneur.
Contact Us to Get Your Solution
Need some more information about our fruit processing machines and how to get yours? Get in touch with us by filling out the form provided below.