We Are Factory
Coconut Processing Machine Manufacturer
Manufactured with the most premium quality materials and state-of-the-art technology, this Coconut Processing Machine is built to offer you nothing short of premium quality coconut processing experience.
Flexible Delivery time
We have the best delivery time arrangement in this industry. You are free to schedule your own delivery depending on when and what you want and we will deliver at the stipulated time
Customized Design
You are free to give us your own machine specification or your brand details and we will manufacture the machines according to your taste and needs
On-site Training Service
We offer on-site training service after purchase of our machines. We will train your staff until they are able to handle the machines effectively
Brief Introduction of
Coconut Processing Machine
Complete plant of coconut processing equipment including the following procedures: washing the fresh coconut fruit, peeling, pulping, squeezing, crushing, enzymolysis, membrane filtrating, concentrating, sterilizing, filling, packaging, etc. Different coconut processing machinery is required in each step. Fresh coconutes can be processed into clear or cloudy juice, then packaged in a variety of ways, including gable top boxes, aseptic bags, sterile vats, and other containers, with the goal of selling in a cold chain or at room temperature.
Coconut processing machine is one of our high-quality machines. We can provide a high-quality coconut processor machine for coconut juice manufacturers. We manufacture machines that are competitive in price, service life, and quality; it has a favorable price, long service life, and reliable quality. Our coconut processing machine has been exported to different parts of the world. If you want to buy a coconut processing machine, you can contact us.
Flowchart of The Coconut Processing Machine
01.
Washing
The machine will wash the fruits and remove any dirt on the fruit to make it clean.
02.
Sorting
This is the next stage of the coconut processing. The machine will sort the fruits and remove spoilt ones from the good ones.
03.
Lifting
At this stage the fruits will have to be lifted to the next stage of processing the fruit.
04.
De-stone
The machine will at this stage de-stone the fruits and remove any stone or sand in the fruit.
05.
Pre-heating
The machine will preheat the fruits at this stage for further processing.
06.
Pulping
This is the stage where the machine will crush the inner fleshy part of the fruit to extract the pulp.
07.
Concentration
This is the next step after the pulping has been completed. The pulp has to be concentrated before the next step can be taken
08.
Sterilization
At this stage the sterilization has to take place to ensure that you achieve maximum hygiene and to make the final product safe to eat or drink.
09.
Aseptic Filling
This is the last stage of the coconut processing. At this stage you can now package the final product according to your desired specification.
Know More Your Coconut Processing Machine
It is important to know what our machines will offer you before you can go into business with us. We have outlined some of them below.
- Using coconut processing machine with high efficient coconut destoner will help to improve the coconut output percentage effectively.
- The juice extractor will assist in increasing coconut juice efficiency and production percentage.
- To save labor and make production management easier, the production process is totally automated.
- Vacuum evaporation at low temperatures optimizes and preserves taste substances and nutrients while also conserving energy.
- Aseptic juice products are produced using a tubular UHT sterilizer and an aseptic filling equipment.
- Automatic cleaning ensures that all equipment on the line meets food hygiene and safety standards.
- Large production capacity, suitable for the production requirement of large and medium-sized factories.
- The coconut need not be selected by classification.
- These machines will also ensure that you get high pulp recovery.
Our Factory
Why Choose Us Be Your Coconut Processing Machine
Solution Provider
There are lots of benefits you will get when you choose us as your fruit processing machine solution provider. We have outlined some of the reasons why we stand out from the rest manufacturers below.
- We pride ourselves as one of the leading manufacturers of coconut processing machinery.
- We are a fully integrated engineering firm led by leading figures in the fields of technology and management.
- We will make every effort to develop our juice production line and service in order to build strong partnerships with our clients.
- We've built a competent development team, an efficient management structure, and a comprehensive customer service program.
- We have received high praises not only comes from national customs but also from abroad.
Our Certificates
Through the continuous accumulation of development of technology, we have been the top fruit processing machine manufacturer, able to provide the best quality fruit juice machinery to satisfy our customers’ demands and expectations. Thanks to the abundant expertise and strict quality measurement system, our juice-making machines have gained professional certifications from both home and abroad.
Customize Your Own Coconut Processing Machine and Get More Details
How is the Coconut Processing Machine Manufactured
Raw Material Inspection
This is the first stage of our manufacturing process, we will inspect the raw materials to make sure that the materials are industry standard.
Preparation Procedure
After the raw material inspection, we will now map out the preparation procedure.
Laser Cutting
At this stage we will go into laser cutting of all the heavy materials and other materials that needs cutting.
Mechanical Work
After the cutting of the tools comes the mechanical work.
Polishing
All the materials that need to be polished will now be polished at this stage to give it crispy shiny look.
Welding
We will at this stage weld all the metals and joints that need to be welded.
Assembling
This is where we begin the assembling process of the different parts of the machines.
Welding Inspection
We will at this stage inspect all the welded parts to makes sure that they are done correctly.
Packing and loading
At this stage, we would have finished the manufacturing and your machine will be getting ready to be shipped and delivered.
Shipping
This is the last stage of our working process, we will ship your machine at this stage after the production has been completed.
Flowchart of The Coconut Processing Machine
01.
Inquiry
First things first, you need to make enquiry to know how we work
02.
Quotation
We will then give you our quotations and how we work
03.
Factory Inspection
You can come to our factory to see things for yourself. You need to see that we are capable of giving you what you want
04.
Contract
When you are done with the factory inspection process, then we can now go into contract with you to manufacture what you want.
05.
Project team
This is where we will select the team that will be in charge of the project. We will select the best team we have to handle your project.
06.
Design drawing
Our Engineers will at this stage produce a prototype of the machines that we will manufacture for you and if it pleases you, we will continue with the process.
07.
Purchase
At this stage, you will have to make payment for the manufacturing process to begin properly.
08.
Manufacture
This stage is where we begin to manufacture your machines according to the requirements and consensus we have reached.
09.
Goods inspection
After the manufacturing has been completed, you will have to come and make the final inspection before we can make the delivery to your factory.
10.
Delivery
This stage involves delivering the manufactured machines to your own factory for installations.
11.
Installation
Our engineers will then come and install the machines in your factory and ensure that it is working effectively before you can start use.
12.
After-sales service
We will do a follow up after you have started using your machines and if there are any challenges, we will be there to assist you resolve them.
FAQ
Coconut processing machine can create coconut milk, coconut milk, beverages containing coconut, and other products, and is appropriate for all types of coconut processing. The primary equipment is constructed of high-quality stainless steel, which completely complies with the sanitary standards of food processing. The design idea of this production line is sophisticated, and the degree of automation is high. The primary components of the manufacturing line include a coconut sheller, a crusher, a screw juicer, a filter, a disc centrifuge, a batching system, a deaerator, a homogenizer, a sterilizer, a filling machine, and other pieces of machinery. A wide range of goods can be made from coconuts, including milk, cream, oil, powder, water, copra, and desiccated flakes. Since coconut water contains potassium, vitamins A, B1, B2, B5, and C and is low in calories and cholesterol, it is especially becoming more and more well-liked as a healthy beverage and sports drink.
- A coconut shelling machine that is appropriate for coconut shelling preparation;
- A coconut peeling machine that allows you to customize the thickness of the peeling and has a 95 percent peeling rate;
- The coconut meat should be cleaned and sterilized using a coconut cleaning equipment;
- Pulverizer: To grind the coconut flesh and increase the rate of coconut meat juice, the coconut meat is driven onto the grinding plate through the feed guide bar;
- A coconut juicer: Juicing the ground meat of the coconut;
- Filter: capable of removing tiny contaminants from coconut water;
- Degasser: It can lessen or prevent the oxidation of coconut juice’s constituents as well as the resulting change in flavor and color;
- A homogenizer can increase the velvety flavor and stability of coconut juice.
- Sterilization device: This device can instantaneously eliminate the majority of bacteria, but because it cools quickly, it better ensures the nutritional value of coconut juice.
- Filling device: The completed goods are plant-based beverage items with capacities of 350 milliliters, 500 milliliters, 1 liter, 1.5 liters, etc.
- Processing all varieties of coconuts
- Producing coconut milk, coconut milk beverages, and other products
- Processing rates ranging from 500KG/H to 10T/H
- Flexible production line configuration
- Equipment with various functions that can be configured to meet the requirements of various customer final products
- Can be used for both aseptic filling and hot filling
- The entire line is designed in a modular manner, combining various processing methods;
- It is highly automated, saving labor
- It has a cleaning system and is simple to clean
- It is constructed of 304 stainless steel for the material it comes into contact with, fully meeting the standards for food safety and hygiene
Coconuts are positioned and punctured to collect water. In order to eliminate the shell pieces left over from the perforation process, the extracted coconut water is put through a filtration system. The product should be rapidly cooled down to 2-4°C due to its great sensitivity in order to prevent microbiological and chemical alterations.
Deshelled, pared nuts are next sent to a chopper, which guarantees extremely fine particle size. The coconut cream is collected from the diced kernel using a helicoidal extractor.
In order to eliminate the suspended particulates and standardize the result, coconut milk and coconut water are both pasteurized and processed by a high speed separator. The products are then collected in insulated stirred tanks to enable continuous operation of the following phases. Milk, water, and cream can all be processed using the same pasteurizer, separator, and cooler.
If food grade steam is available, a direct heating injection system with a tubular heat exchanger can be used to sterilize or pasteurize coconut milk and coconut water (whether single strength or concentrated). The same process technique can be used to treat coconut cream, with the sole limitation that a tubular heat exchanger can only be used for the indirect heat treatment. In order to prevent the phase separation of water and fat during storage, coconut milk is often homogenized before being aseptically packed. With the help of Coconut processing machine, the product can be packed in aseptic bags, drums, or boxes after being sterilized.
All Coconut processing machine lines are created in accordance with international standards for food grade and are completely cleanable using either centralized and fully automatic CIP systems or integrated cleaning techniques and systems. The Coconut processing machine was created with the express purpose of ensuring a flawless and effective CIP of the fruit processing operations.
Coconut water that has been concentrated typically has a water content of between 35 and 40 percent and a brix value of 60 to 65. After being extracted, filtered, chilled to 10 °C, and then stored in double-layered insulation tanks, fresh coconut water. After that, separation and pasteurization of the low-temperature coconut water will take place. It then enters a stage of multiple-effect evaporation to raise output levels. For bulk transportation under ambient conditions, the substance is typically concentrated to 60–65 °Brix and packed into 200 kg plastic bags in drums. It is advised that concentrated coconut water be kept below zero degrees for two years. Coconut milk and cream are made from mature coconuts that are 10 to 13 months old when the kernel is thick and hard.
They come from the mature coconut kernel and are natural oil-in-water emulsions. The level of fat makes coconut milk different from cream. Coconut cream has a fat level of 20 percent to 50 percent, compared to 5 percent to 20 percent in coconut milk. Mature coconuts undergo deshelling and paring in order to extract coconut milk for use in industrial manufacture. Kernel fragments are then fed into large-scale industrial cutters and grinders. Then, to extract coconut milk, grated coconut kernel is fed into a series of screw extractors.
Contact Us to Get Your Solution
Need some more information about our fruit processing machines and how to get yours? Get in touch with us by filling out the form provided below.