We Are Factory
Apple Processing Machine Manufacturer
We are a leading manufacturer of apple processing machines in China. Our machines are designed to last a long time using authentic parts. This ensures that there is minimal downtime and low maintenance requirements while increasing output. With our apple processing machine, you can extract any quantity and quality of puree, juice, or oil from apples. Request a quote today!
Flexible Delivery time
You can get a fully working apple processing machine delivered to you at any time and any place.
Customized Design
Our machines for processing fruit are made to make apple products with a certain texture, amount, and quality.
On-site Training Service
Our best operators and engineers will come to your factory to teach your workers how to use our Apple processing equipment in the best way to get the most work done.
Brief Introduction of
Apple Processing Machine Machine
Every step of apple processing, including tipping, brushing, washing, and sorting, is handled by a distinct, trustworthy piece of equipment manufactured by us. All these parts come together to form a complete machine that reduces manual labor to a minimum. Another goal of the system’s design is to make complicated production processes easier and reduce production costs by a large amount.
The sorting systems on our apple processing machines are made with this tasty and delicate fruit in mind, which makes sure the best results during the processing process.
Our adaptable machinery can meet any processing requirements. Even though the system is automated, the operator can re-program the machines to keep them working well even if demand for the products changes.
You can expect a big jump in sales if you use our machine since customers won’t have to wait as long for you to take their orders.
Flowchart of The Apple Processing Machine
01.
Washing
One air bubble washing machine cleans and disinfects fresh apple fruit as it arrives from the farm.
02.
Sorting
During the sorting process, the defective fruit is then removed from the conveyor and discarded. Then a brush washing machine is used for secondary cleaning.
03.
Lifting
The good apple fruits are lifted to the next processing stage by the conveyor belt.
04.
De-stone
The apple is peeled at this stage, and the stone washer and separator are used to remove the seeds.
05.
Pre-heating
After the peel and pit have been removed, the fruit is malaxed at a low temperature to soften it for the oil separation process.
06.
Pulping
After the apple fruit has been diced, it is fed into a two-stage pulping machine, which crushes the fruit before pulping it.
07.
Concentration
At this step, the apple pulp is mixed by the scrape refiner to make a concentrated puree.
08.
Sterilization
The steam sterilizer cleans the entire package, from the containers to the lids.
09.
Aseptic Filling
At this stage, the process of aseptically filling cooled products into sterilized containers begins.
Know More Your Apple Processing Machine
Before you make a purchase from us, it is critical that you understand what we offer. Aside from manufacturing machines, we also provide safety, high-quality goods, and reduce waste. More information about what our Apple processing machine can accomplish for you is provided below.
- Using our apple processing equipment, which has a very good core destoner, is a great way to increase output while keeping the quality of the products the same.
- Our pulping machine increases productivity while producing high-quality apple pulp.
- The complete automation of the manufacturing process will save money on labor and make the manufacturing process easier to manage.
- Low-temperature vacuum evaporation conserves energy while preserving delicious ingredients and nutrients.
- Hygienic goods are produced using aseptic filling equipment and a tubular UHT sterilizer.
- The line’s automated cleaning system keeps every piece of machinery spotlessly clean.
- The machine is big enough to meet the needs of both big and small businesses in terms of how much it can make.
- Another advantage of using our apple processing machine is high pulp recovery.
Technical Features of Apple Processing Machine
| Raw Material | Fresh apple, pear |
| Final Products | NFC, clear juice, cloudy juice, concentrate juice |
| Processing Capacity | 1t/h~40t/h |
| Original Brix | 10%~12% |
| Final Brix | 10%~12% or 70-72% |
| Package Options | 220L Aseptic bag, PET, Glass Jar, aseptic brick carton box |
No. | Equipment name |
A | Washing machine |
B | Sorting machine |
C | crushing |
D | Storage tank |
E | Pump |
F | Belt extractor |
G | Enzymolysis and filtration |
H | Storage tank |
I | Vacuum evaporator |
J | Tube-in-Tube sterilizer |
L | Aseptic filler |
M | PET filling machine/carton box filling machine |
N | Tunnel sterilizer |
O | Drying machine |
P | Date printer |
Q | Carton packing machine |
Our Factory
Why Choose Us Be Your Apple Processing Machine
Solution Provider
The benefits of doing business with us are numerous. We have decades of expertise in manufacturing apple processing machines, so we have access to cutting-edge knowledge and technology, allowing us to manufacture complete lines that satisfy all of your needs. Our staff of expert advisors and comprehensive range of services and support make us your one-stop shop, regardless of how big or small your business is or what your market requires. Here is why you should choose us:
- One of the leading manufacturers of apple processing machinery design, engineering, manufacturing, supply, plant and equipment installation and commissioning.
- Years of expertise and a highly skilled team of design engineers, production engineers, management professionals, and food technologists.
- Effort to develop our juice production line and service is guided by the principle of equality and mutual benefits.
- Come a long way in terms of optimizing supply chain management.
Our Certificates
We’ve worked hard over the years to establish ourselves as a leading manufacturer of high-quality fruit processing machines and fruit juice technologies. Because we have a lot of expertise and keep a careful eye on quality, our juice-making equipment has been tested and authorized by both Chinese and foreign quality control organizations.
While our certifications are a step in the right direction, we never lose sight of the significance of prioritizing our clients and continuously improving our machines. The quality management system is used to create, document, and evaluate business processes to make sure they meet quality goals and customer needs.
Customize Your Own Apple Processing Machine and Get More Details
How is the Apple Processing Machine Manufatured
Raw Material Inspection
All inputs are examined for quality and compliance during the early phase of manufacturing.
Preparation Procedure
Our experts will now devise a production strategy for the machine.
Laser Cutting
We use laser cutting technology to cut through metals because some of the raw materials are pretty thick.
Mechanical Work
We do the mechanical assembly once all of the machine’s parts have been trimmed to the proper size.
Welding
Welding ensures that the pieces stay put now that they are starting to come together.
Welding Inspection
Following the completion of the welding process, the engineers will pause to double-check that we have the correct size and dimensions.
Polishing
The engineers will now polish the pieces to give them a smooth, crisp, and shining appearance.
Assembling
Every component of the Apple machine is linked, fastened, and fitted to ensure that it functions properly.
Packing and loading
At this moment, the Apple machine has been completed. We use secure packing to keep the equipment in good shape until it gets to the customer.
Shipping
This is the final step in our work procedure. We will dispatch your machine when the manufacturing process is done.
Flowchart of The Apple Processing Machine
01.
Inquiry
Contact our sales agent to learn more about our apple-making machine and the alternatives it offers.
02.
Quotation
Our sales agent will provide you with an exact quotation based on your requirements.
03.
Factory Inspection
Visit our facilities to see our cutting-edge machinery in action. You’ll discover that we can meet your exact specifications.
04.
Contract
If everything looks good, we can move forward with making and signing a contract to make our deal official.
05.
Project team
A specialized project team will be created to work on your project, including a team of engineers and technicians that will ensure that the project runs smoothly.
06.
Design drawing
Our experts can design a prototype for you. We may begin production after you give the design your approval.
07.
Purchase
At this point, you must pay for the production process to begin.
08.
Manufacture
This is the point at which we begin customizing your apple processing equipment to your exact needs.
09.
Goods inspection
When the machine is finished, you can come back to check it out before we ship it to your location.
10.
Delivery
We deliver your apple processing machine via a trustworthy and safe shipping company.
11.
Installation
Before production can begin, our engineers will go to your site to set up and completely test the apple processing equipment.
12.
After-sales service
We offer after-sales services and routinely check in to verify the unit is in good working order. If any problems arise, our engineers will be available to solve them.
FAQ
Apple processing machine used processing apples can handle a lot of apples, pears, and other fruits that are comparable. Fully mechanized fruit processing equipment is used in the production of apples, and workers can only become proficient in it with minimal training. Apple processing equipment may send information about fruit processing in real time, allowing clients to understand the status of the fruit processing line at any time. For the production of apple juice and apple concentrate, we manufacture and provide turnkey complete apple processing machinery in addition to specialized single units. Apples are cleaned, waxed, graded, packed, chopped, and processed as part of the apple juice processing machinery line. Apple juice is also extracted; juice residues are separated, concentrated, and packaged with Apple processing machine.
Apples, mangos, pears, avocados, and many more fruits can be processed using the application equipment. Apple processing machine supports food industries in modernizing and enhancing the procedures used by food producers and processors. Apple processing machine can improve business by reducing waste and increasing productivity and profit.
- An automatic system for controlling disinfectant liquid concentration, which efficiently ensures sterilization and manages disinfectant residual
- An effective crusher increased the apples and pears’ high output %.
- Making use of an effective belt juice extractor to increase juice productivity and output percentage
- Fully automatic PLC management of the production process to lower labor effort and increase production efficiency
- Vacuum evaporation at low temperatures
- Drastically cut back on flavorings and nutritional losses
- A number of energy recovery techniques boosted energy usage and significantly decreased production costs.
- Isolated from bacterial contamination, tubular UHT sterilizer and aseptic filling machine assure food safety and prolong product shelf life
- A whole production setup with a self-CIP system lowers manpower requirements and ensures top-notch hygiene.
- Save space, boost productivity, and employ fewer people
- Increase uptime, boost ROI, lower health concerns, and cut back on heat production
A complete production line of apple processing machine includes:
- Washer of apples
- Sorting conveyor
- The elevator
- Press, Apple
- Belt press
- The centrifuge
- Tanks
- Pump for transfer
- Pasteurization and tubular preheater
- Press filters
- Forced circulation, continuous, and vacuum evaporators
- Packing and filling
To achieve the goal of a cold chain or normal temperature, the fresh apple is processed into clear juice and cloudy juice before being packed into cans, aseptic bags, sterile vats, and other containers. Apple processing machine has the following features:
- Can be used to create apple juice, apple concentrate, and apple pulp.
- The product is packaged in bottles and drums with aseptic bags.
- The range of the processing capacity is 60 tons per day to 2000 tons per day.
- Apple processing machine can handle fruits with comparable properties.
- An automatic system for controlling disinfection liquid concentration, which efficiently ensures sterilization and manages disinfection residual
- The high output percentage of apples and pears was improved by an efficient crusher.
- To increase juice efficiency and production percentage, use an effective belt juice extractor.
- Low-temperature vacuum evaporation considerably minimizes the loss of nutrients and flavorings.
- Aseptic filling equipment and a tubular UHT sterilizer that are isolated from bacterial contamination guarantee food safety and increase product shelf life.
- A whole production setup with a self-CIP system lowers labor requirements and ensures top-notch hygiene.
Due to the significant market demand for the finished product, Apple processing machines are essential to a successful food production. There are numerous subdivisions within the category of “Apple processing,” each with a distinct focus:
- Cleaning and packing are included in primary processing, which prepares the product for other processing processes.
- Secondary processing includes slicing and preparing different combinations in addition to cleaning and packaging.
- Deep processing includes the use of canning, drying, and other techniques.
Without dependable and skilled equipment, none of these operations can be completed. Manufactures high-end commercial machines and produces processing equipment. Apple processing will be quick and simple because your production facilities will be outfitted with the required, and most significantly, cutting-edge technical machinery.
Apple juice is specifically extracted using a belt press juicer. The press uses a pneumatic roller and a multi-stage folding bar. After being pressed, the juice is sent into a vibrating screen to remove the fruit pomace. In addition, it has many energy-saving features, such as high automation levels, automatic feeding and discharge, continuous operation, strong universality, enough pressure and filtration, low water filtration of filter cake, simple operation, and low maintenance requirements. With a belt press, the juice yield rate can reach 70 to 90 percent, an increase of 20 to 35 percent over other methods of fruit juice extraction. As a result, the production cost is significantly reduced, and the enterprise’s financial results are enhanced.
There are several bacteria on the surface of the apple fruits before cleaning. The germs are reduced to fewer than 5% by air blowing washing. The cleaning outcome is influenced by the cleaning temperature, cleaning time, cleaning solution PH, hardness, and mineral content. By using a roller conveyor to sort the fruit, the apple is twisted while being transported. Its ability to completely remove bad and insect-infested fruits, mechanically damaged fruits, and weeds is an advantage.
Apple processing machine tends to find solutions to even the most challenging issues in the industrial grocery sector by taking a personalized approach and being dedicated to our customers. Apple processing machines manufacturers take great pride in producing industrial fruit and vegetable machines that benefit companies’ revenue and growth. The manufacturers also offer assistance for the duration of the equipment’s life. Equipment used in an entire plant for processing apples and pears includes washing, crushing, squeeze extractors, enzymatic breakdown, evaporators, sterilizers, aspetic filling, and others.
Contact Us to Get Your Solution
Need some more information about our fruit processing machines and how to get yours? Get in touch with us by filling out the form provided below.